Project Description
Shanbo Drives Automotive Excellence: Pioneering Precision in Bumper Kit Production
"Shanbo adaptability, coupled with their unwavering commitment to excellence, has made them an indispensable partner in our journey."
W Tech - A Visionary Collaborator:
W Tech, a visionary in the automotive part sector. W Tech stands as a symbol of innovation, constantly pushing the boundaries of what's possible in the industry. Their commitment to cutting-edge solutions and a forward-thinking approach align seamlessly with Shanbo's ethos.
W Tech's collaboration with Shanbo began in 2019, marking a dynamic and fruitful partnership. Their journey has been a testament to Shanbo's unwavering commitment to delivering beyond expectations, propelling W Tech toward unprecedented success.
Project Overview: A 10-Week Challenge for 23 Tools and 200 Parts
Embarking on a demanding journey, the task was clear — deliver 23 tools and 200 parts for testing within 10 weeks before the final production tools could be handed over. The testing phase was meticulous, presenting a significant challenge. And when the mold department was operating at full capacity, impeccable execution became pivotal to meet the project deadline.
Projects Description
- Quantity: 23 tools – 200 parts
- Tool Material: 45 Steel
- Part Material: ABS
- Surface Finish: Paint and Chrome Plating
- Delivery Time: 10 weeks
- Critical Success Factors: Managing Capacity, Precision Timing, and Flawless Execution
Shanbo's Strategic Approach: 24/7 Manufacturing for Seamless Integration
Facing capacity constraints, Shanbo embraced a relentless 24-hour manufacturing cycle. The mission was explicit: meet client needs while seamlessly integrating this project with other ongoing mold work.
The results: Surpassing Expectations with a Week to Spare
By the 8th week, all tools were ready, and by the 9th week, all 200 parts were delivered, exceeding expectations by a week. Shanbo's commitment to precision and efficiency prevailed.
Key Transformations and Milestones at W Tech:
A substantial 25% reduction in production time, showcasing the efficiency gained through Shanbo's streamlined processes.
W Tech experienced a notable 20% improvement in part precision, elevating the overall quality of their automotive components.
Project Timeline Highlights
- DFM Review (Days 1-3): A swift 3-day DFM audit between our report and client review identified and resolved common design issues.
- Day 1: Project initiation, client confirmation of drawings, and the commencement of mold manufacturing.
- Week 8: Tools completion, a test parts run, and prompt shipment to the client for review.
- Week 9: Client approval of test parts. Shanbo produced 200 sets and delivered within the same week.
Services and Specifications: Precision Crafting in Rapid Molds and Small-Batch Injection Molding
This rapid mold project's success hinged on astute capacity management, precise scheduling, and unwavering execution. In the dynamic realm of rapid manufacturing, Shanbo adapts swiftly, meeting diverse client needs and embracing the challenge of rapid schedule adjustments.
For those seeking a partner dedicated to precision, swift adaptability, and flawless execution, connect with Shanbo today. Let's accelerate your manufacturing projects together!
